Research-Grade Fabrication,
Built by Scientists
DR Research Foundry is a specialized semiconductor fabrication company and a division of Design Realized LLC. Our team consists of PhD-level engineers with deep expertise in advanced semiconductor fabrication processes, bringing research-grade precision to every project.
We serve academic institutions, national laboratories, and technology companies that require reliable, high-quality fabrication services outside of traditional foundry environments. Our capabilities span the full process stack — from lithography and thin film deposition to etching, annealing, and surface finishing.
Unlike large-scale commercial foundries, DR Research Foundry operates with the flexibility and scientific rigor of a research institution. We work closely with each client to develop and optimize processes tailored to their specific device requirements.
Our facility is equipped with industry-standard tools and metrology systems, enabling us to deliver consistent, reproducible results for both prototype development and small-volume production runs.
Whether you are developing a novel device architecture or scaling an existing process, our team has the expertise to support your goals.
We understand the gap between laboratory research and production-ready fabrication. Our team brings deep technical expertise across semiconductor processing, thin film engineering, and advanced materials characterization — enabling us to work as genuine technical partners, not just vendors.
100%
PhD-credentialed engineering team
ISO 5
Cleanroom fabrication environment
24 hr
Feasibility assessment turnaround
6+
Material platforms supported
Our parent organization
Part of
Design Realized LLC
Design Realized LLC is an advanced engineering firm bridging the gap between research concepts and manufacturable hardware. Founded by scientists and engineers from leading research institutions, the firm specializes in precision fabrication, process development, and technical consulting for deep-tech projects across academia, national labs, and industry.
DR Research Foundry operates as the semiconductor and advanced materials fabrication division — providing specialized cleanroom services and process engineering support that extends Design Realized's broader engineering capabilities.
Foundry focus areas
- Semiconductor device prototyping
- Advanced materials process development
- Thin film deposition & characterization
- MEMS & microfluidics fabrication
- Custom cleanroom process flows
- Research-to-manufacturing transition support
Our team
PhD engineers across every discipline
All PhD credentialedSemiconductor Engineering
Process & Device
CMOS process integration, compound semiconductors, III-V device fabrication, and heterostructure design.
Thin Film Science
Deposition & Materials
PVD, CVD, ALD process development, optical coatings, dielectrics, and functional film stacks.
MEMS & Microfluidics
Microfabrication
MEMS device design, microfluidic channel fabrication, soft lithography, and rapid prototyping.
Materials Science
Characterization & Analysis
SEM/TEM analysis, XRD, Hall measurement, defect characterization, and process yield optimization.
Photonics & Optics
Optical Devices
Waveguide fabrication, optical MEMS, photomask design, and integrated photonic device development.
Process Engineering
Integration & Yield
Multi-step process flow integration, design-for-manufacturability review, and cleanroom process control.
How we work
Technical partnership
We engage as co-engineers, not order-takers. Our team reviews your design for manufacturability and provides actionable feedback before fabrication begins.
Research-first mindset
We are scientists who build things. We understand research timelines, iteration cycles, and the need for flexible process development.
Transparent process
Clear scope, defined milestones, and honest communication at every stage — from initial feasibility through final delivery.
Work with our team
Submit your project requirements and one of our PhD engineers will review feasibility and respond within 48 hours.